• Client: Rudniy Cement Plant LLP
  • Where & When: Rudniy, 2012
  • Capacity: 1500 tons of clinker per day

CEMENT PLANT IN RUDNIY, 1500 TPD

The cement plant is located in Kostanai region, 20 km to the north-east of the town of Rudniy. The cement plant project is being implemented under the government program of  industrial and innovative development, and is intended to increase production capacities in order to reduce import dependence of the domestic market.

The area of ​​the site within the allotment boundaries is 30 hectares. General performance characteristics:

  • design clinker capacity: 1500 tons per day
  • design cement capacity: 511.5 thousand tons per year
  • capacity utilization rate: 85%
  • design electric power: 9.9 MW

 

The main raw materials (limestone and clay) required for the preparation of the raw meal are delivered to the plant by rail. The annual inbound freight turnover is 767.132 thousand tons, and annual outbound freight turnover is 409.200 thousand tons. The outbound freight turnover by road is 204.60 thousand tons per year.

 

The cement plant comprises the following process facilities:

  • Limestone reserve depot
  • Limestone blending facility
  • Raw material and coal storage
  • Limestone conveyor gallery
  • Raw meal transfer station and conveyor gallery
  • Coal conveyor gallery with transfer station
  • Raw meal blending silo
  • Cyclone heat exchanger with built-in rotary kiln
  • Clinker kiln
  • Clinker cooler with clinker conveyor gallery
  • Clinker storage with clinker conveyor gallery
  • Carbon powder piping
  • Cement silo
  • Cement conveyor gallery
  • Compressor station
  • Weighbridge
  • Refractory store
  • Central control room and laboratory
  • Kiln scanner
  • Machinery repair shop
  • Open metals storage
  • Supplies storage
  • Diesel power station

 

At the moment, the plant is 97% ready. The startup of the cement plant in Rudniy is planned in 2018.